Establishing Standard Operating Procedures Good Data and Record Management Practices (SOP for SOPs) also known as Good Documentation Practices (GDocP), is crucial in maintaining a high standard of data and record management within an organization. The following is a template outline for an SOP for SOPs, emphasizing good data and record management practices.
PURPOSE
- All the Quality Management System and Good Manufacturing Practices (GMP) documents are prepared, properly reviewed and approved by appropriate authorities prior to issue or available at the appropriate locations.
- All Quality System records related to Quality Management System and GMP are properly identified, filed, indexed, stored, retained and disposed of. Distribution / Circulation/Retrieval Implementation Control.
SCOPE
- This procedure applies to all the documentation and records related to Quality Management System (QMS) and GMP. EMS / EHS SOPs.
- This document complies with WHO and PNAC (Pakistan National Accreditation Council) ISO/IEC 23025:2023(E) standard.
ROLES & RESPONSIBILITIES
Roles | Responsibilities |
Strategic Officer |
|
Concerned Department Officer/Manager |
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Concerned Department Manager/Representative |
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QA Manager |
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PROCEDURE
Good Data and Record Management Practices (SOP for SOPs)
Guideline for writing SOP
- Documents should be designed, prepared, reviewed and distributed with care. They should comply with the relevant parts of the manufacturing.
- Documents should accurately reflect the current methods used within the plant and within the department to ensure that premises, equipment, and processes comply with GMP requirements.
- Responsibility for each function should be clearly defined.
- Documents should be approved, signed and dated by the appropriate responsible persons. author, reviewer, Approver and Authorizer must be trained on relevant policies.
- Where applicable, equipment, time format ( shall be mentioned in AM and PM), frequency, documentation, physical parameters, control and cross reference should be clearly specified
- If abbreviations are used then glossary should be given.
- HSE aspects and international guidelines should also be considered where applicable.
- Effective date should be allotted after training of relevant standard operating procedure it should be within 7 days after issuance.
- No document should be changed without authorization and approval.
- Documents should have unambiguous contents: the title, nature and purpose should be clearly stated. They should be laid out in an orderly fashion and be easy to check. Reproduced documents should be clear and legible. The reproduction of working documents from master documents must not allow any error to be introduced through the reproduction process.
- Where documents require the entry of data, these entries should be clear, legible and indelible. Enough space should be provided for such entries. All work performed is recorded legibly. Work is recorded in such a manner that another individual, competent in the same field, may repeat the work described solely from the description written without additional explanation.
- Entries contain the date, initials of person performing the work, signed and dated.
- Entries are made in ink. No erases are made. Blank space will be indicated with a line. Lead pencils are not used.
- Corrections will be made by drawing a single line through the incorrect entry, enter the correct information, initial and date the change.
- Data may be recorded electronically. If documentation is handled electronically, only authorized persons should be able to enter or modify the data in the computer system and there should be a record of changes and deletions. Access should be restricted by passwords or other means and the entry of critical data should be independently checked. It is particularly important that during the period of retention, the data is readily available.
- Electronic record and data files are backed up on a regular basis to safeguard against the loss of information due to equipment malfunction or human error.
- Data will be backed up on daily, weekly, monthly and annual basis.
- External surfaces of disk and diskettes CDs or DVDs are labeled to facilitate accurate filing and retrieval of electronic records. Examples of information may be included on the label are:
- Subject or functional title which identifies the information.
- Inclusive dates of information contained on the diskettes, CDs or DVDs, and identification of the software program used to access the information.
- QA and IT department will retain HPLC backup in hard drive.
SOP Layout Design\Format
- Header of page
- Department Name
- SOP Title
- Issue Date: Issue date is the Authorized date of SOP and must be mentioned in DD-MM-YYYY
- Effective Date: Effective date is the training date of relevant SOP and must be mentioned in DD-MM-YYYY
- Review Date: two years from the month of preparation of SOP or before three years if changes necessitated.
- Supersedes: Revision number of same original SOP that is effective till date. Original SOP should be submitted to Quality Assurance Manager and Copies to list attached at the end of SOP.
- Signature Lines along with name, date and designation (Prepared by, Reviewed by, Approved by, Authorized by) in blue ink.
- There should be a statement in a text box on header of SOP where the text is: “All the SOPs shall be treated confidential and shall not be shown to un-authorized persons”.
- No two signatures on a signal document can be made by same person. (Unless justified).
Sop Number Allocation
- Each SOP will have a specific number. The number is assigned in a following manner;
- Department Code
- Section Coding
- Subject:
Depart. | Code | Section | Code | Subject (SOP Title for example) | Coding For Example | Number Example |
Quality Assurance | QA | Compliance | COM | Handling and reporting of deviations | HRD | QA-COM-HRD-01 |
Validation | V | Installation Qualification & Operational Qualification | IQOQ | QA-V-IQOQ-01 | ||
General (Applicable to all or specific departments/processes/equipment/premises) | G | In process Control | IPC | QA-G-IPC-01 | ||
Work Instruction | WI | Operation of DT Apparatus | NA | QA-WI-001 | ||
Quality Control | QC | General (Applicable to all or specific processes/Equipment/premises) | G | Procedure for cleaning of Glass wares | COG | QC-G-COG-01 |
Internal factory specifications & Testing method(Packing Material)(Finished Goods) | TM | Packing/FG | PMFG | QC-TM-PM-001QC-TM-FG-001 | ||
Internal factory specifications & Testing method (Raw Material API) Raw Material Non API) | TM | Active Pharmaceutical Ingredient | APIIN | QC-TM-API-001QC-TM-IN-001 | ||
Micro Laboratory | MIC | General (Applicable to all or specific processes/Equipment/premises) | G | Media Preparation | MP | MIC-G-MP-01 |
Product quality monitoring | PM | Microbial limit testing of raw materials and finished products | MLT | MIC-PM-MLT-01 | ||
Production | PR | Tablet | TAB | Operation of coating machine | OCM | PR-TAB-OCM-01 |
Suspension | SUS | Cleaning of suspension filling line | CSF | PR-SUS-CSF-01 | ||
Capsule | CAP | Cleaning of Capsule Polisher | CCP | PR-CAP-CCP-01 | ||
Injectable(Liquid Injection)(Dry Injection) | LIDI | Vial filling machine | VFM | PR-LI-VFM-01PR-DI-VFM-01 | ||
Syrup section | SYP | Filling Machine | FM | PR-SYP-FM-001 | ||
General (Applicable to all or specific processes/Equipment/premises | G | Cleaning of bins | CB | PR-G-CB-01 | ||
Work Instructions | WI | Vial Filing Machine | NA | PR-WI-001 | ||
Warehouse | WH | Raw Material Warehouse | RM | Handling of Rejected Raw Materials | HRRM | WH-RM-HRRM-01 |
Packaging Material Warehouse | PM | Issuance of Packaging Materials | IPM | WH-PM-IPM-01 | ||
Finished Good Warehouse | FG | Receiving Handling and Dispatch of Finished Goods | RDFG | WH-FG-RDFG-01 | ||
GENERAL (Applicable to all or specific processes/Equipment/premises) | G | Housekeeping of Stores | HS | WH-G-HS-01 | ||
Human Resource & Admin | HR&A | ADMIN | ADM | Uniform Washing | UW | HR&A-ADM-UW-01 |
Human Resource | HR | Employee Hiring | EH | HR&A-HR-EH-01 | ||
General (Applicable to all or specific processes/Equipment/premises) | G | Security | SC | HR&A-G-SC-01 | ||
Information & Technology | IT | General (Applicable to all or specific processes/Equipment/premises) | G | Procedure for Password protection | PP | IT-G-PP-01 |
Engineering | ENG | General (Applicable to all or specific processes/Equipment/premises) | G | Welding cutting and grinding | WCG | ENG-G-WCG-001 |
Health safety & Environment | HSE | Health and safety measures | HSM | ENG-HSE-HSM-001 | ||
Electrical | ELC | Use of Portable electrical equipment | PEE | ENG-ELC-PEE-001 | ||
Mechanical | MEC | Preventive maintenance of roller compactor | PMRC | ENG-MEC-PMRC-001 | ||
Instrumentation | INS | Calibration Management | CM | ENG-INS-CM-001 | ||
Heating, Ventilating, and Air Conditioning | HVAC | Preventive Maintenance of air handling Unit | PMAU | ENG-HVAC-PMAU-01 | ||
Regulatory Affairs | RA | No applicable | Not applicable | Application of new products | ANP | RA-ANP-001 |
Business development | BD | International | INT | — | — | BD-INT-G -001 |
Local | LCL | — | — | BD-LCL-G -001 | ||
Supply Chain | SC | Planning | PL | Issuance of MO | IMO | SC-PL-IMO-001 |
Procurement | PRO | General item purchasing | GIP | SC-PRO-GIP-001 | ||
R& D | RD | General | G | Product Development | PD | RD-G-PD-001 |
RD | New product development | TM | Product Name | — | RD-TM-API-001 |
Note:
All department of Healthcare will be use same numbering logic with the code of healthcare example below mentioned
HC-WH-RM-HRRM-001, Decoding. HC = Healthcare, WH = Warehouse , RM = Raw material, HRRM = Handling of Rejected Raw Materials and 001 = serial no.
Allocation of Format number
Department | Coding | Section Coding | Number Example |
Quality Assurance | QA | Not Applicable | QA-F-001 |
Quality Control | QC | Not Applicable | QC-F-001 |
Micro Laboratory | QC | Not Applicable | MIC-F-001 |
Production | PR | Not Applicable | PR-F-001 |
Warehouse | WH | Not Applicable | WH-F-001 |
HR & Admin | HR | Not Applicable | HR-F-001 |
Health safety & Environment | HSE | Not Applicable | HSE-F-001 |
Information & Technology | IT | Not Applicable | IT-F-001 |
Engineering | ENG | Not Applicable | ENG-F-001 |
Regulatory Affairs | RA | Not Applicable | RA-F-001 |
Business development | BD | Not Applicable | BD-F-001 |
Supply chain | SC | Not Applicable | SC-F-001 |
R&D | RD | Not Applicable | RD-F-001 |
Format information block will be located on top right corner of all forms and approval block will be in footer of each page.
Prepared by: Name | Checked by: Name | Approved by: Name |
Sign & Date | Sign & Date | Sign & Date |
Designation | Designation | Designation |
Heading, Subheading, Points and Sub points Sequence Numbering should be done in the following manner.
- Header and footer Detailing
- SOP number and Nova Med logo should be given within header
- On every page header should be repeated.
- Page number within footer as follows (e.g. page 1 of page 10).
Document Approval Block
Note: only QMS and HR SOPs will be authorized by CEO.
SOP Contents
- Main Contents should be as below.
- Table of Contents (not needed if SOP is three pages or less)
- OBJECTIVE
- SCOPE
- ROLES AND RESPONSIBILITIES
- PROCEDURE
- PRECAUTIONS (PRIMARILY FOR TECHNICAL SOPS)
- GLOSSARY (IF ANY)
- CHANGE HISTORY
- RELATED DOCUMENTS
- REFERENCES
- DISTRIBUTION LIST
Font size and format is explained as under:
Description | Font size | Font | Font Style | Case |
Company and department Title in Header | 12 | Times New Roman | Bold | Sentence |
SOP Title in Header | 12 | Times New Roman | Bold | Sentence |
Signature Lines along with name, date and designation in Header | 11 | Times New Roman | Bold | Sentence |
Confidentiality statement in Header | 9 | Times New Roman | Bold | Sentence |
Headings | 14 | Times New Roman | Bold | Upper |
Sub Headings | 12 | Times New Roman | Bold Underline | Sentence |
Text | 11 | Times New Roman | Regular | Sentence |
Highlighting Text | 11 | Times New Roman | Bold Italic | Sentence |
Page Set UP:
Paper Size | A4 |
Orientation | Portrait (However Landscape may be used) |
Margins | Customize (Top and Bottom 0.70 Inch) (Left and Right 0.63 Inch) |
Header | Same for all pages |
Footer | Same for all pages |
Line spacing | 1.15 |
Heading spacing before and after | 6pt |
Preparation and Review of Draft SOP
- The draft SOP must be circulated electronically for review to user department and all related persons.
- The SOP author will give a time limit (Maximum two weeks) for checking a draft SOP.
SOP indexing:
SOPs index record will be maintained as per form no.QA-F-003 SOP indices will be updated quarterly, however if any SOP revised before the defined frequency then incorporate manually and update as per frequency.
Distribution of documents
Master Copy
The master copy (Original) of all SOPs will be kept and maintained within the Quality Assurance department.
Photocopies
SOPs related to Quality functions will be distributed as circulation list.
Photocopies of SOPs will be distributed to all concerned as defined in the respective SOP. The QA department will allocate a unique serial with a stamp in Blue ink of “NOT VALID IF PHOTOCOPIED” on all pages of SOP. Record will be maintained on format QA-F-001 “Document Issuance record”. Any extra copy required will be issued on request through email by departmental manager.
Revising SOPs
If the SOP does not accurately describe the procedure, then the SOP must be revised. Any change in the procedure must be incorporated into the SOP. However, prior to any change to the SOP, management must be advised of, and approve, the change.
“Change history” of SOP must consist of changes made in current and superseded revision (if applicable).
Finalized SOPs, containing typographical errors, printing errors, e.g., wrong page numbers or misaligned sentences) or any errors that do not affect the scope of the procedure should be corrected immediately and reprinted. These types of errors do not require full SOP revision; thus a revision number will not be generated.
Training on SOP
Effective Date of every SOP will be given after training of relevant SOP. The training procedure will be in accordance with Personnel Training SOP.
Record Management
Access and location of SOPs
Appropriate SOPs will be placed in binders to be found in a designated spot in each work area, e.g., laboratory, equipment rooms, and shall be available to staff and managers. Removal of an individual SOP requires completion of the sign-out located on the insider of the binder. The binder must not be removed from its designated spot by anyone other than the Quality Assurance Manager. It is the responsibility of the QA assistant to check updated binder as individual SOPs are revised. The staff is required to read any revised SOP within 7 working days of issuance if the SOP is applicable to their work. Reading of the updated SOP requires signature on the SOP review sheet.
Superseded SOPs and Obsolete SOPs
Handling and retention of superseded and obsolete SOPs should be expiry plus one year As per SOP. “Document Retention, Retrieval and Destruction”. A stamp will be allocated on superseded versions of documents.
Note: It is the responsibility of the QA department that all superseded / obsolete controlled copies are retained and destroyed respectively.
Retrieval of superseded documents.
All previous documents will be retrieve at the time of circulation of current versions on form no. QA-F-0002
GLOSSARY
- Document number (QA-G-GRM-001) specifies that:
- Department is Quality assurance (QA)
- This SOP is applicable to all standard operating procedures of egg pharmaceuticals (Pvt.) Ltd.
- “GRM” represents the name of SOP i.e. Good Data record management practices SOP for SOPs.
- Numbering sequence is 001.
CHANGE HISTORY
DATE | Supersede SOP number | CLAUSE# | CHANGE MADE |
June-2022 | QA-Gen-0 | — | SOP format changed as per SOP for SOPs. |
June-2023 | QA-G-GRM-001 Revision No.06 | Heading 4 | Numbering sequence Work instructions numbering incorporated. |
Heading 9 | Distribution list updated | ||
— | Removed CEO Sign and routine revision as per Sop number QA-G-GRM-001 |
RELATED DOCUMENTS
- Document Issuance form QA-F-001
- Document retrieval form QA-F-002
- Index QA-F-003
- Document Change form QA-F-004
REFERENCE
- Guidance for the Preparation of Standard Operating Procedures. U.S. EPA. Current Version.
- WHO_TRS_996_Annex 5 (Guidance on good data and record management practices).
- ISO/IEC 17025:2017(E) 8.2Management system documentation.
DISTRIBUTION LIST
- Production Pharma
- Production Healthcare
- Quality Control
- Warehouse Pharma
- Warehouse Healthcare
- Regulatory Affairs
- Business development (Local)
- Business development (International)
- R&D
- IT
HR & Admin